Songatech nozzles keep classification sharp and uptime high
Precision-engineered nozzles that deliver smooth slurry flow and longer wear life. With accurate orifices and durable materials, Songatech helps plants hit recovery targets while reducing shutdowns. Choose a supplier that mines trust for reliability and speed.
Key facts
- Orifice size: Standard 2.5 mm, custom sizes on request
- Materials: Ceramic, porcelain, polyurethane
- Applications: Chrome mines, mineral processing, slurry classification, desliming
- Benefits: High wear resistance, smooth flow, reduced turbulence, long service life
- Installation: Easy to fit on common spigot and distributor systems
Overview
Classifier nozzles directly affect separation efficiency. Worn or poorly designed nozzles create turbulence and uneven flow that cost recovery. Songatech supplies accurate, abrasion-resistant nozzles that keep classification steady and plant uptime strong.
Benefits that make Songatech the easy choice
- Precision orifice size for steady classification
- Manufactured from high wear-resistant materials
- Lower replacement frequency than mild materials
- Smooth bore for reduced turbulence and stable flow
- Material options to suit duty conditions
Ceramic Nozzles
Excellent wear resistance for abrasive duty. The internal bore stays stable, so flow accuracy is maintained over time. Used widely in high-tonnage chrome operations.
Longest wear lifePorcelain Nozzles
Balanced choice for cost and performance. Ideal for standard classification and general mineral plants where medium duty applies.
Cost-effectivePolyurethane Nozzles
Flexible and impact-resistant for mixed conditions. Performs in wet and abrasive environments. Lightweight fitment helps shorten change-outs.
Impact resistantQuality assurance
- Dimensional accuracy of orifice and taper
- Wear resistance and hardness tests per batch
- Flow rate checks to confirm consistency
- Batch traceability and certificates on request
Frequently asked questions
StandardWhy is the 2.5 mm orifice standard
SelectionWhich material should be chosen
CustomCan Songatech supply custom nozzle designs
Note. Final selection depends on slurry abrasiveness, accuracy required, and maintenance intervals.
Selection guide
Recommended material: Ceramic. Orifice: 2.5 mm standard. Longest service life and stable accuracy under heavy load.
Recommended material: Porcelain. Orifice: 2.5 mm standard. Reliable and cost-effective for regular classification.
Recommended material: Polyurethane. Orifice: 2.5 mm standard. Flexible and impact-resistant with easy handling during change-outs.
Recommended material: Ceramic / Porcelain / PU. Orifice: 2–4 mm or custom. Built to drawings or matched to plant samples.
Packing and delivery
- Supplied in bundles and boxed for easy handling
- Clear labelling for material type and orifice size
- Stock items typically dispatch within 24 to 48 hours
- Custom orders available for special sizes or materials
Ready to stabilise classification and extend uptime
Send duty conditions and target flow. Receive a precise nozzle recommendation, clear pricing, and lead time.
sales@songatech.co.za